Top 5 Best Sewing Machine for Hat Patches in 2024

Last Updated on December 31, 2023

As a dedicated sewing enthusiast and experienced writer with a deep understanding of sewing machines and their capabilities, I’m here to guide you in finding the perfect sewing machine for hat patches.

Regarding hat patches, precision, versatility, and ease of use are key factors to consider. While countless advance sewing machines are available in the market, not all are well-suited for this specific task. That’s why I’ve taken the time to thoroughly research and test various sewing machine for sewing patches on hatss to bring you a curated list of the best options for creating flawless hat patches.

Best Sewing Machine for Hat Patches
Image Source: Amazon, Leather Machine Co., Canva

Can you make hats with a sewing machine?

Yes, you can make hats using a sewing machine. While it may seem complex, creating hats with a sewing machine is achievable, even for beginners.

There are various hat patterns available that cater to different styles and designs. Whether you want to make a classic beanie, a sun hat, a bucket hat, or any other style, sewing patterns, and tutorials are available to guide you through the process.

Do you need a special machine to embroider hats?

Hat embroidery requires specialized equipment to accommodate hats’ unique shape and design. Regular sewing machines or general-purpose embroidery machines may need the features or attachments to embroider on hats properly.

A hat embroidery machine is specifically designed with a cylindrical or cap frame attachment that allows you to secure hats in place during the embroidery process. This attachment ensures the hat remains stable and correctly positioned for precise stitching.

Also, hat embroidery machines often have features like adjustable hoop sizes and specialized hat embroidery software to optimize the hat embroidery process. These machines may also offer additional functionalities, such as automatic thread trimming and advanced editing options specifically tailored for hat embroidery.

Best Sewing Machine for Hat Patches

Best Sewing Machine for Hat Patches
Image Source: Youtube

In this comprehensive guide, I will walk you through each recommended sewing machine’s features, functionalities, and benefits. From powerful embroidery-only machines to those with advanced customization options, we’ll explore a range of models that cater specifically to your hat patching needs.

Whether you’re a seasoned embroiderer or just starting your journey in the sewing world, this blog post will help you make an informed decision. Together, we’ll dive into the intricacies of each sewing machine, exploring its threading mechanisms, embroidery capabilities, touchscreen interfaces, and more.

Best Sewing Machine for Hat Patches

By the time you reach the end of this blog post, you’ll clearly understand the best sewing machines available for hat patches and be well-equipped to choose the one that best suits your needs and preferences. So, grab a cup of your favorite beverage, sit back, and let’s embark on this exciting exploration to find the ultimate sewing machine for creating stunning hat patches!

1. YEQIN Leather Patcher Boot machine

YEQIN Leather Patcher Boot machine
YEQIN Leather Patcher Boot machine
Image Source: Amazon
Colorwhite, grey
Dimensions19.5″D x 22.5″W x 11.5″H

A boot patch machine equipped with a pivoting handle offers the ability to sew in any direction. While it can be helpful in certain applications, such as stitching in a sideways direction, it presents challenges when attempting to sew patches on hats.

As the foot rotates away from the user, operating the sewing machine effectively and maintaining visibility becomes difficult. Though there may be situations where it is the only option for hat patches, we recommend exploring alternative machines.

Versatile and Easy to Use

Featuring a 360-degree rotating presser foot, this machine allows you to sew in any direction, making it incredibly convenient for stitching hat patches. The little handle effortlessly moves the needle in the desired direction, providing exceptional control and precision. Whether you need to sew back and forth or side to side, this machine has you covered.

Durable Construction

Crafted with a sturdy cylindrical bed, the YEQIN Leather Patcher Boot Machine ensures stability and longevity. Its robust build and lock stitch mechanism guarantees secure and durable stitching. This machine is built to withstand the demands of sewing and repairing thick materials such as leather, rubber, plastic, and canvas, making it suitable for various applications.

Wide Compatibility

This sewing machine is suitable for sewing or repairing various items, from shoes and boots to slippers, backpacks, and cylindrical goods. Its versatility extends to the type of threads it can handle, including nylon, polyester, and cotton. Whatever your project, this machine provides the flexibility and reliability you need.

Customizable Shuttle Selection

The YEQIN Leather Patcher Boot Machine offers two shuttle options to suit your specific requirements. Choose between a large or small shuttle, depending on your sewing needs. The small work platform is perfect for sewing small tubular goods, while the large shuttle easily accommodates more significant projects.

Powerful and Efficient

This machine ensures fast and efficient results with a maximum sewing speed of 500 stitches per minute. Its 30 cm arm length provides ample space for maneuvering and working on various materials. The hand crank operation gives you complete control over the sewing process, allowing for precise stitching.

Please note that the YEQIN Leather Patcher Boot Machine does not include the table, stand, or motor. However, these components can be easily obtained separately to complete your sewing setup.

2. COBRA Class 26

COBRA Class 26
COBRA Class 26
Image Source: Leather Machine Co.
Weight9600 oz
Dimensions20 × 20 × 20 in

After a thorough evaluation and customer feedback, we confidently assert that the Class 26 machine is the best choice for sewing hat patches. Although the Class 4 machine can also perform the task adequately, it tends to be on the heavier side.

Flip Down Roller Edge Guide

One of the notable features of the Class 26 machine is its flip-down roller edge guide. Unlike traditional heavy stitchers, this machine offers enhanced convenience with a slideable roller edge guide. The guide easily flips up and out of the way when not in use, ensuring hassle-free sewing.

Adjustable Presser Foot

Achieving precise stitching is crucial, and the Class 26 machine excels in this aspect. It features an adjustable presser foot that can be easily fine-tuned by turning a screw. This allows for micro-adjustments, ensuring your stitches align perfectly with your desired sewing line.

Rolling Edge Guide and Set Screw

The Class 26 machine also includes a rolling edge guide for added precision. You can lock it securely in place by lifting the presser foot and aligning your needle with the groove or line on your material. The roller edge guide can then be rolled over to snugly position the fabric without exerting excessive pressure. Once you’ve achieved the desired position, tighten the set screw to lock it in place, eliminating any movement.

Stitching Groove Line Capability

Sewing along a stitching groove line can be challenging without a proper guide. However, the Class 26 machine’s roller edge guide excels in this area. It lets you maintain accurate stitching below the surface edge, providing a clean and professional finish.

Impressive Capacity and Capabilities

Depending on your specific needs, the Class 26 machine can stitch up to 3/8 inch and possibly even up to a half-inch. While we recommend verifying the manufacturer’s specifications, our experience suggests that this machine performs exceptionally well within these ranges. Equipped with a speed reducer and a reliable servo motor, it offers excellent speed control, allowing you to sew at your preferred pace.

However, the Class 4 machine can be considered for those who prefer a sturdier option. Nonetheless, the Class 26 machine has proven to be highly reliable and efficient for hat patch stitching.

Cobra Class 26 vs. Cobra Class 3


According to Outfitr from leatherworker:

“So I’ve done a little research and it looks like these 2 machine would most likely fit the bill for me. Belts, holsters, sheaths, occasionally a wallet. I actually like hand sewing but belts are a little much. Anyway I’d appreciate any insight as I can’t seem to see where these 2 machines differ significantly.”

3. Cobra Class 5110

Cobra Class 5110
Cobra Class 5110
Image Source: Leather Machine Co.
Weight9600 oz
Dimensions20 × 20 × 20 in

The Cobra 5110 sewing machine from the Leather Machine Company is the ultimate solution for stitching hat patches. With its exceptional threading procedures and advanced features, this machine ensures precise and professional results every time.

Threading Procedure

The Cobra 5110 simplifies the threading process with industrial thread combs and intuitive threading paths. Following the provided steps, you can effortlessly thread the machine, guaranteeing optimal tension for your hat patch sewing projects.

Tension Control

Achieving the perfect tension is crucial for successful stitching. The Cobra 5110 offers various tension adjustment options, allowing you to increase or decrease tension according to your material requirements. With its primary tension and pre-tension devices, you can easily fine-tune the thread tension to ensure consistent and high-quality stitching.

User-Friendly Design

The Cobra 5110 is designed with user convenience in mind. The machine’s components, such as tension disks and thread guides, are strategically placed for easy access and adjustment. With its unique threading technique, the pre-tension device provides a wide range of tension control possibilities.

Reliable Performance

With its sturdy construction and precise engineering, the Cobra 5110 offers exceptional performance for sewing hat patches. The machine’s ability to handle various materials and maintain consistent stitch lengths ensures outstanding results, even on intricate designs.

Exceptional Versatility

While specifically designed for hat patch sewing, the Cobra 5110 can also handle a wide range of other sewing projects. Whether you’re working with leather, fabric, or other heavy-duty materials, this machine delivers reliable and professional-grade stitching.

Join our Community

At Albanian for Leather, we believe in sharing knowledge and fostering a supportive community. Join our Facebook group, “Tips and Tricks with Cobra Class Leatherworking Equipment,” where we freely distribute valuable information and encourage members to pay it forward.

You can choose the Cobra 5110 sewing machine for its exceptional threading procedures, tension control, user-friendly design, reliable performance, and remarkable versatility. Elevate your hat patch stitching to new heights of precision and quality with this exceptional machine.

4. Cobra 29 -18 Patch Machine by Leather Machine Co.

Cobra 29 -18 Patch
Cobra 29 -18 Patch
Image Source: Leather Machine Co.
Weight9600 oz
Dimensions20 × 20 × 20 in

The Cobra 29-18 Patch Machine from Leather Machine Co. is the ultimate solution for sewing hat patches, including those on popular shoes like Hey Dudes and Converse. With its user-friendly setup and exceptional performance, this machine is designed to simplify your stitching process and deliver outstanding results.

Initial Setup Made Easy

Setting up the Cobra 29-18 Patch Machine is a breeze. The machine is mounted on the table using four bolts, ensuring stability during operation. With the assistance of another person, the belt is smoothly connected to the speed reducer. The machine can be easily maneuvered into position and secured with the bottom-mounted bolts. You’ll be ready to begin your hat patch sewing projects within minutes.

Convenient Features for Efficient Operation

The Cobra 29-18 Patch Machine is equipped with a range of features to enhance your stitching experience. The strategically placed flywheel provides easy access and comfortable turning, allowing you to work effortlessly, especially when stitching shoes. The bobbin winder features a practical design that engages and disengages smoothly, ensuring efficient bobbin winding without any hassle.

Thoughtful Design for Optimal Functionality

Threading the machine is a straightforward process. The clear instructions guide you through the threading steps, ensuring proper alignment and tension. The machine’s unique threader tool simplifies the threading of the take-up lever, making it quick and convenient. The shuttle system is intelligently designed to maintain consistent stitch quality, enabling you to sew in any direction effortlessly.

Enhancements for Smooth Stitching

The Cobra 29-18 Patch Machine has modified teeth on the bottom to prevent damage to delicate materials like veg-tanned leather. These refined teeth provide a smooth sewing experience, eliminating the risk of chewed-up surfaces. The machine’s stitch length can be easily adjusted to meet your specific requirements, allowing for precise and professional results.

Unleash Your Creativity

With the Cobra 29-18 Patch Machine, you can let your creativity flourish. Whether you’re stitching hat patches or working on shoe embellishments, this machine offers unparalleled versatility. Its robust construction and exceptional stitch consistency allow you to achieve professional-grade results with every project.

If you’re searching for the best sewing machine to stitch hat patches effortlessly, look no further than the Cobra 29-18 Patch Machine from Leather Machine Co. Its user-friendly setup, convenient features, and thoughtful design make it the ideal choice for both professionals and enthusiasts. Experience the joy of seamless stitching and elevate your hat patch sewing projects to new heights with the Cobra 29-18 Patch Machine.

5. Brother PE800 5×7 – Best Home Embroidery Machine for Hats

Brother PE800 5×7
Brother PE800 5×7
Image Source: Amazon
Dimensions10.48″D x 18.48″W x 12.81″H

Brother PE800 Embroidery Machine is here to take your creativity to new heights. Whether you’re a seasoned embroidery enthusiast or a beginner eager to learn, this Brother sewing machine is designed to meet your needs and exceed your expectations.

The Brother PE800 is an embroidery-only machine, carefully crafted to provide you with exceptional results. Its sleek design and user-friendly interface offer an array of features that will ignite your imagination and help you bring your hat patch designs to life.

Let’s delve into the impressive capabilities of this portable machine.

Wide Variety of Built-in Designs

The Brother PE800 comes equipped with 138 built-in designs and 7 English fonts, providing you with an extensive selection to choose from. From intricate patterns to elegant monograms, you’ll have endless possibilities to explore and create unique hat patches.

Full-Color Touchscreen

The vibrant LCD touchscreen is one of the highlights of the Brother PE800. Its intuitive interface allows for effortless navigation, making selecting, customizing, and editing your designs easy. With its clear display, you can visualize your creations and make precise adjustments to achieve perfection.

Extensive Editing Options

You don’t need additional embroidery software to unlock the full potential of this machine. The Brother PE800 offers a range of editing functions directly on the device. Merge designs, move elements, resize, rotate, and adjust stitch density—the possibilities are limitless. Customizing your designs has never been easier.

USB Port for Design Import

Unleash your creativity by importing your own designs. The Brother PE800 features a convenient USB port that allows you to connect your machine to a compatible device and import designs effortlessly. Explore new horizons by incorporating personalized artwork into your hat patches.

Large Workspace and Hoop Size

The generous workspace under the machine’s throat provides ample room for maneuvering your fabric and ensures hassle-free embroidery. The 5 by 7-inch hoop size accommodates various hat patch dimensions, allowing you to tackle different projects easily.

User-Friendly Threading and Bobbin Winding

Threading the needle and winding the bobbin are made simple with the Brother PE800. The machine guides you through the process step by step, ensuring a smooth setup so you can focus on your creative endeavors. Spend less time on setup and more time stitching stunning hat patches.

Reliable Performance and Precision

With the Brother PE800, you can expect consistent stitching quality. Its advanced technology and well-engineered components deliver accurate embroidery results, stitch after stitch. You’ll achieve professional-looking hat patches that impress with their fine details and durability.

Versatile Thread Compatibility

This machine is compatible with various thread types, allowing you to experiment with different materials and textures. From standard threads to metallic and delicate options, the Brother PE800 can handle them all. Let your imagination run wild as you explore the vast world of thread choices.

From hobbyists to small business owners, the Brother PE800 has garnered high praise from users worldwide. Its exceptional performance and ease of use have made it a top choice for creating captivating hat patches. Discover the joy of bringing your designs to life and see the Brother PE800 transform your embroidery projects into works of art.

Brother PE800 or Similar!

denserwaterton on Reddit:

“Hello guys,

I’m looking forward to get a Brother PE800 as a starting machine for a small home business, however these seem rather difficult to find stock or at a reasonable price.

I’d like to buy either a brand new PE800 or a similar model even if it’s another brand within the same price range, reliability and features (maybe there’s a Babylock version but I’m not sure).

Could you please give me more info on where can i get the PE800 or a similar model and what would be a reasonable price?


ivebeenyote replied on reddit:

“Supply chain issues are affecting everything and embroidery machines are not impervious to that. Honestly, your best resource would be a Google search. You could search for an SE1900 which has the same embroidery area as an alternative.”


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The Limitations of the Sewing Machine for Sewing hat

Best Sewing Machine for Hat Patches
Sewing Machine for Sewing hat

Many individuals inquire about the suitability of the post machine for sewing hat patches. While the idea of rotating the hat around a post may seem convenient, most machines are not designed with a walking foot mechanism.

This lack of a walking foot affects their ability to pull leather effectively, resulting in difficulties in maintaining consistent stitch lengths. Additionally, the post machine’s feed dog and roller pressure wheel configuration, combined with a limited thread capacity, make it ill-suited for heavy-duty stitching. We recommend opting for the Class 26 machine instead.

FAQ – People Also Ask

To further help, here are some answers to questions you may have about Sewing Machines for Hat Patches.

What needle is best for hat embroidery?

The best needle for hat embroidery is a titanium-coated needle, typically in the size of 75/11 sharps. These needles have a special coating that enhances their durability and allows them to penetrate heavy fabrics, buckram, and extra layers on seams more effectively.

What type of embroidery is used for hats?

The most common type of embroidery used for hats is flat embroidery. It is popular and cost-efficient, allowing for complex lettering and various sizes and spacing options.

What is the average cost to embroider a hat?

On average, the cost to embroider a hat with standard customization ranges from $10 to $25 per item.

What size needles are best for hats?

In terms of length, circular needles of 16″ (40 cm) are commonly used for most hats. For smaller hats, such as those for babies, 12″ (30 cm) circular needles are suitable. If you prefer using double-pointed needles, 8″ (15 cm) to 10″ (20 cm) lengths are typically used for adult-sized hats.

What is the best thread for embroidery hats?

The best thread for embroidery hats is the polyester thread. It has become the industry standard due to its strength, durability, colorfastness, and ability to withstand chlorine bleach. The polyester thread also adds a professional sheen to your embroidery, giving it a high-quality look and feel.

What is the max embroidery size for a hat?

The maximum embroidery size for a hat is typically recommended to be a height of 2.25 inches. This size works well for most cap styles and embroidery machines, ensuring smooth and accurate stitching.

What is the best speed to embroider hats?

When using a hat frame, the recommended speed for embroidering hats is about 600 stitches per minute. The speed can be increased for flat designs to around 750 stitches per minute. Slowing down the machine allows for greater precision and ensures high-quality embroidery results.

How many stitches do I need for a hat?

To produce a hat with a gauge of 21 stitches per 4 inches (10cm), you would need approximately 116 stitches.

Is it hard to embroider a hat?

Embroidering a hat can be challenging, especially if you’re using a single-needle or flatbed machine. It requires specific equipment, such as a cap frame and preferably a multi-needle embroidery machine, like a ZSK embroidery machine, to achieve optimal results and make the process easier.


Based on our extensive experience and feedback from satisfied customers, the Class 26 machine stands out as the top choice for sewing hat patches. Its superior performance, reliability, and ability to handle various materials make it the ideal machine for this specific application.

Should you have any further questions or require assistance in selecting the right machine for your needs, our team is always available to provide guidance and support. Don’t hesitate to reach out to us. Thank you for considering our review, and we appreciate your visit.

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